Development and Application of an Automated “Scan to Plan” System for Precision Paint Ablation Using LiDAR and Laser Cameras on Robotic Arms

Abstract

The thesis presents an innovative approach to automating aircraft maintenance processes,particularly in paint and coating removal. It introduces a “Scan to Plan” system that combines LiDAR scanning and laser cameras with robotic arms for precision paint ablation. The work emphasizes the development of a modular system design, allowing for flexible adaptation to various industrial applications. The prototype demonstrates significant accuracy in scanning and paint ablation on curved aluminum surfaces, highlighting its applicability in laser surface operations beyond paint removal, such as micromachining and cladding. The thesis also explores potential enhancements to the system and its broader applications in industrial automation, paving the way for more efficient and precise maintenance procedures.